✅ The production process of tile textures from A to Z
☑️ Introduction
The production of ceramic tiles that reproduce
Natural textures is a growing trend in the ceramic industry. This
process allows you to create tiles that faithfully imitate surfaces
natural such as tree bark, fabric textures, and stones
natural, offering a realistic aesthetic and a unique appeal. The technology
advanced and innovative production methods are key to achieving
these results. In this context, Cielle positions itself as a leader thanks
to its high-precision engraving solutions and die production
in large format.
☑️Texture scanning and digitization process
The first step in creating ceramic tiles with
natural texture is the scanning of the surface to be reproduced. This comes
made using high resolution laser scanners that capture every
surface detail with micrometric precision. The process of
scanning involves several stages:
☑️Surface preparation: the natural surface is
clean and prepared to ensure all details are captured without
interference.
➡️Laser scanning: using 3D laser scanners, the surface
is digitized. These scanners emit a laser beam that detects
variations in depth and surface characteristics, generating a
accurate three-dimensional model.
➡️ Data processing: the collected data is processed
using advanced software to create a detailed digital model. This
model faithfully represents the natural texture and can be modified and
optimized for the production of the mold.
☑️Creation of the Mold
Once the digital model is obtained, we move on to the phase
of mold creation. The molds are made using materials
specific ones that guarantee resistance and precision. Cielle uses RFS (Resin
Stratified Phenolic), which offers excellent mechanical properties and resistance
thermal. The mold creation process includes:
➡️ CAD design: the digital model is imported into
CAD software for detailed mold design. This passage
includes size optimization and definition
technical characteristics necessary for production.
➡️CNC machining: using high-quality CNC pantographs
precision, the model is engraved on the chosen material. These machines,
like those developed by Cielle, they are able to reproduce every detail
of the digital model with extreme precision. The numerical control allows
almost complete automation of the process, reducing errors to a minimum
humans and ensuring constant quality.
➡️Finishing and quality control: after engraving, the mold
is subjected to finishing processes to eliminate any imperfections and
guarantee its functionality. A rigorous quality control is then carried out
to verify that the mold complies with all the technical and quality requirements.
☑️Tile production: with the mold ready, we move on to the production of the tiles
ceramic tiles.
This process involves several phases, including:
➡️ Preparation of the mixture: The ceramic mixture is
prepared by mixing clays, feldspars andother raw materials. This dough
must have a specific consistency and chemical composition to ensure
the quality of the final product.
➡️Moulding: the dough is poured into the mould, which
transfers the natural texture to the tile surface. This
process can be performed by pressing or casting, depending on
desired characteristics of the final product.
➡️Drying and firing: the printed tiles are
dried to remove excess moisture, then cooked at high
temperatures in ceramic kilns. Firing solidifies the tile and enhances it
the mechanical and aesthetic characteristics.
➡️ Surface finish: After firing, the tiles
they can be subjected to further finishing treatments, such as enamelling
or polishing, to improve the aesthetic appearance and surface resistance.